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SUS deep hole machining and medical applications

SUS deep hole machining and medical applications

A detailed explanation of the basic properties of SUS materials, advanced deep hole machining techniques, and their countermeasures!

In the medical field, materials such as SUS (stainless steel) are essential to meet the high demands for safety and precision in medical devices, surgical instruments, and implants. While it excels in corrosion resistance and biocompatibility, its low thermal conductivity and work hardening characteristics require advanced technology and process management for deep hole machining. Here, we will provide a detailed explanation of the technical challenges and countermeasures in deep hole machining of SUS materials, as well as specific application examples in the medical field. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

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[Processing Example] Resin Mold Industry

[Processing Example] Resin Mold Industry

Introducing a case study that achieved quality stability, reduced gas accumulation, and improved molding cycles!

We would like to introduce a case study of manufacturing deep hole components made of heat-resistant steel used for gas venting in resin molds. In this case, there was a challenge of high machining load on heat-resistant steel and the need for high-precision processing of the tip shape. However, through our company's efforts, we achieved stable quality, reduced gas accumulation, and improved molding cycles. Our company has many years of experience and advanced technology in the fields of deep hole machining and gun drilling. Utilizing advanced gun drilling technology that enables precise deep hole machining, we provide high-quality processing services tailored to our customers' needs. 【Case Overview】 ■ Industry: Resin Molds ■ Part Information: SKD61, φ4.6×169.2mm, tip SR shape, deep hole machining ■ Challenge: High machining load on heat-resistant steel / Need for high-precision processing of the tip shape ■ Provided Value: Deep hole machining that suppresses thermal deformation / Achieving tip shape within ±0.01mm ■ Technical Points: Tools specifically for heat-resistant steel, high-pressure coolant, temperature rise suppression machining *For more details, please download the PDF or feel free to contact us.

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[Case Studies] Precision Equipment/FA Equipment/Analytical Equipment Industry

[Case Studies] Precision Equipment/FA Equipment/Analytical Equipment Industry

Introducing examples of achieving improved device performance, reduced adjustment work, and enhanced yield!

We would like to introduce a case study of the production of guide shafts for medium-diameter deep holes used in precision devices, FA equipment, and analytical instruments. In this case, there were challenges such as difficulty in chip removal and heat management in stainless steel deep holes, as well as the requirement for shoulder machining precision. However, through our company's efforts, we were able to achieve improvements in device performance, reduction in adjustment work, and enhancement of yield. Our company has many years of experience and advanced technology in the field of deep hole machining and gun drilling. Utilizing our advanced gun drilling technology that enables precise deep hole machining, we provide high-quality machining services tailored to our customers' needs. 【Case Overview】 ■Industry: Precision devices / FA equipment / Analytical instruments ■Part Information: SUS303, φ6.4×223mm shoulder hole, concentricity 0.06mm ■Challenges: - Difficulty in chip removal and heat management in stainless steel deep holes - Requirement for shoulder machining precision ■Provided Value: High precision for both deep holes and shoulder holes. Stable machining with zero seizure. *For more details, please download the PDF or feel free to contact us.

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A comprehensive explanation of the properties of copper, its industrial applications, and sustainability.

A comprehensive explanation of the properties of copper, its industrial applications, and sustainability.

The basic properties of copper and its scientific background! An explanation of the physical and chemical properties of copper and its advantages.

Copper has played an important role in human history for a long time. Its unique properties have enabled its use in many industries, and it is still considered an essential metal in modern society. This article provides a detailed explanation of copper's basic properties, its mining techniques, and how it is utilized in various industries. Additionally, it discusses the importance of copper's sustainability and recycling, as well as prospects for how future technological innovations may impact copper usage. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*

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[Processing Example] Industrial Machinery (Hydraulic and Cooling Mechanisms) Industry

[Processing Example] Industrial Machinery (Hydraulic and Cooling Mechanisms) Industry

Introducing examples of achieving stable flow, reduced assembly man-hours, and high reliability!

We would like to introduce a case study on the processing of center holes in long shafts used as oil and cooling passages inside industrial machinery. In this case, there were challenges such as the long, thin diameter being prone to bending and difficulties in internal heat and chip discharge. However, through our company's efforts, we achieved stable flow rates, reduced assembly man-hours, and high reliability. Our company has many years of experience and advanced technology in the field of deep hole processing and gun drilling. Utilizing advanced gun drilling technology that enables precise deep hole processing, we provide high-quality machining services tailored to our customers' needs. 【Case Overview】 ■ Industry: Industrial Machinery (Hydraulic and Cooling Mechanisms) ■ Part Information: DAC material, φ3×351mm, L/D=117, concentricity 0.15 to 0.19mm ■ Challenges: Long, thin diameter prone to bending / Difficulties in internal heat and chip discharge ■ Value Provided: Successful penetration even with L/D over 100 / Achieved exit eccentricity of less than 0.2mm ■ Technical Points: Feed control, high-pressure coolant, tool life monitoring, dedicated deep hole equipment *For more details, please download the PDF or feel free to contact us.

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